We are leading Air Preheater Manufacturers in Vadodara. At WinTech Supply In thermal power plants and in many industrial systems, we grant an important unit used for heating air before it enters the furnace or combustion chamber, improving fuel economy by lowering the working energy requirement of the system.
Trusted Air Preheater Manufacturers in Vadodara with Quality Solutions:
Our main function is the enhancement of combustion efficiency, reduction of fuel consumption, and reduction of emissions to the environment. Air preheaters (APH) can be of various designs-radiary, tubular, and plate types-each offering varied advantages based on the application. Due to heat recovery and reutilization in operations, air preheaters are very effective in energy conservation and cost savings.
Types of Air Preheater:
As Air Preheater Suppliers in
Vadodara, we design eco-friendly solutions featuring SO₂ reduction and
high-efficiency dust filtration. Our preheaters ensure
effective particle separation, regulatory compliance, and improved air quality,
optimizing energy use and supporting sustainability in various industries. The
following are the types of air preheaters.
- Rotary Air Preheater: Rotary air preheaters
are used for transferring heat from exhaust gases to incoming air, utilizing,
as the name implies, a rotating drum. These preheaters are an essential accessory
in power plants for better heat recovery and for energy conservation. Being
designed for continuous working under minimum heat loss, they exhibit excellent
heat transfer performance.
- Regenerative Air Preheater: They bring a thermal
storage scheme very handy for the absorption and transfer of heat from exhaust
gas to incoming air. These pre-heaters are used in high-temperature industrial
processes. The design allows for discontinuous heat transfer and thus enhances
energy efficiency.
- Tubular Air Preheater: The tubular air
preheater consists of tubes through which exhaust gases pass, transferring heat
to air on the outer surface. It is an efficient and compact surface and is
suitable for such small systems. Hence they are widely used in industrial
heating systems since they possess a better range of heat transfer and
durability.
- Plate Type Air Preheater: A plate-type air
preheater consists of stacked plates having a large surface area for heat
exchange. Suitable for medium applications, it maximizes the capacity for heat
recovery with a compact design. Plates are arranged so that air and exhaust
gases flow on opposite sides, thus promoting effective heat transfer and can
work in combination with wet scrubber systems for improved emission
control.
- Recuperative Air Preheater: Recuperative air
preheaters recover heat from exhaust gases and transfer it to incoming air by a
fixed heat exchanger. Used in furnaces and boilers, today for improved
efficiency and reduced fuel consumption. The fixed design allows for constant
air and gas flow for uniform heat recovery.
Technical Specifications of
Air Preheater:
We are the top Air Preheater
manufacturers in Vadodara, known for our custom-engineered solutions beyond
just design standards, ensuring smooth operation across different applications
in an industry. Here we have attached a technical specification chart for more
details.
| Specifications |
Details |
| Heat Transfer Surface |
Up to 500 m² depends on
design |
| Air Flow Rate |
10,000 m³/h to 1,000,000
m³/h customizable |
| Temperature Range |
100°C to 900°C customizable |
| Material Compatibility |
Exhaust Gases, Air, Flue
Gas |
| Efficiency |
Up to 85% (depends on
design and application) |
| Power Consumption |
10 kW to 200 kW (depending
on model) |
| Construction Material |
High-Grade Steel, Alloy
Plates, Corrosion-Resistant Components |
| Design Type |
Fixed or Rotating Heat
Exchange Surfaces |
| Automation |
Manual, Semi-Automatic,
Fully Automatic |
| Dust Filtration System |
Integrated High-Efficiency
Dust Collection & SO₂ Reduction |
| Cooling System |
Air or Water Cooling
(Optional) |
| Drive Type |
Electric Motor or Hydraulic
System |
| Noise Level |
Low Noise Operation with
Vibration Control |
| Maintenance |
Low Maintenance with Easy
Replaceable Parts |
Features and Benefits of Air
Preheater:
As top Air Preheater
Manufacturers in Vadodara, our preheaters are integrated with a bag filter system to enhance the
filtration systems that elevate dust control and compliance standards,
fostering a cleaner and more sustainable operation.
- Energy
Conservation: These interchanged air preheaters recover heat from the
exhaust gases into incoming air, eliminating the additional fuel need for
that equipment. These processes save energy and allow industries to
perform their duties efficiently.
- Improved
Fuel Efficiency: Extra heating of combustion air is possible with air
preheaters, improving the fuel-to-air ratio during preheating of the air.
This helps the combustion process, and less fuel is used in industrial
applications.
- Lower
Operating Costs: Air preheaters help reduce operating costs by reducing
energy demand and improving fuel efficiency. Such efficient heat recovery
systems allow industries to produce at lower costs while doing so
effectively.
- Reduction
of Environmental Impact: So far, air preheaters have been used effectively for the
management of combustion to reduce SO₂ and NOx emissions, whereas
industries have also assisted in strict adherence to environmental
regulations and the promotion of green operations.
- Thermal
Stability Improvement: Usually, air preheaters give constant supplies of preheated
air to the furnace; thus, stabilizing its temperature, which permits more
uniform and better heat transfer, thereby leading to improved production
output and thermal process control.
Functions of an Air Preheater:
As a leading Air Preheater
suppliers in Vadodara, we offer the following advanced key functions of our air
preheater:
- Faster and More Vigorous
Combustion:
With hot air, the burning
rate is faster along with more vigorous because it promotes overall thermal
reaction.
- Minimization of Acidic
Condensation and Corrosion:
Air preheating raises the
temperature of the system, decreasing condensation of acidic gas (SO₂) and
reducing corrosion.
- Accelerated Steam Generation:
Since combustion air has more
heat, the furnace achieves needed temperatures faster thus steam output
increases.
- Improved Load Handling
Capability:
Boilers are able to rapidly
respond to changing load requirements. This is achieved through sustaining
constant combustion.
Applications of our Air
Preheater:
As Air Preheater Suppliers in
Vadodara, we offer advanced dust separation systems designed to meet the
diverse needs of industrial operations. The following are the applications of
our Air Preheater in Vadodara.
- Thermal
Power Plants: Air preheater in thermal plants recover the waste heat of
exhaust gases, and prior to combustion, the air is preheated. The
procedure improves fuel efficiency, lowers energy consumption, enhances
combustion efficiency, provides considerable cost savings, and reduces
emissions.
- Cement
Industry: Air
preheaters improve kiln energy efficiency by heating air before it enters
the furnace. Reduced fuel costs, greater efficiency in fuel consumption,
and fewer environmental effects in cement production are some of the
benefits.
- Steel
Industry: In
steel manufacturing, these air preheaters increase the efficiency of
combustion in furnaces and blast furnaces as well as creating energy
savings because air is preheated with waste heat. In this way, production
efficiency is improved, while operational costs are reduced.
- Chemical
Industry: In
chemical plants, air preheaters retrieve waste energy and preheat air
before transfer into reactors or dryers. Thus, heat is retained better,
energy demand is reduced, and chemical processing is improved.
- Sugar
Industry: These
air preheaters in sugar refineries aid in optimizing combustion by
preheating air for evaporators or boilers using exhaust heat, conserving
fuel, enhancing heat transfer, and minimizing emissions.
- Mining
& Construction Industry: Mining and construction industries use
air preheaters to preheat intake air using recycled heat, boosting the
performance of drying and heating systems. The process saves fuel,
increases equipment efficiency, and allows for energy-saving operations
under difficult situations.
Wintech
Supply is a best Air Preheater Manufacturers in Vadodara, specializing in
customized, energy-efficient solutions across industries. Using waste heat
recovery, our preheaters improve fuel efficiency and lower operating cost with
the minimized environmental impact. It focused on dust control, regulatory
compliance, and sustainability, is perfectly designed to give optimum
performance. We ensure industries save costs through the green operation and
improve productivity. Contact us and
get the best deal on quality air preheater in Vadodara.
