We are leading Cyclone Separator manufacturers in Surat, suppliers in Surat. Wintech Supply present a machine designed for separating particles from air, gas, or liquid streams without using filters. The particles settle down and remain at the base of the unit, and the cleaved fluid is exhaled from the 'top'.
Top Industrial Cyclone Separator Manufacturers in Surat Ensure Quality and Efficiency:
Cyclone Separator is also an example of meeting state-wide standards for the control of air pollution and makes the process cost-effective. It requires little maintenance-suitable for the separation of coarse particles. Still, it doesn't favour the separation of very fine particles by means of this type of device. A simple design coupled with high-temperature and -pressure resistance makes these devices preferred for even higher levels of industrial applications.
Types of Cyclone Separator:
As
Cyclone Separator Suppliers in Surat, we design a wide range of innovative,
sustainable solutions for air pollution control, like wet scrubbers and FGD systems, and
integrate them with advanced SO₂ reduction and high-efficiency dust filtration.
The following are some of its types.
- Reverse-Flow (Tangential) Cyclone: Have a
tangential inlet, causing gas and particles to enter tangentially and
spiral down the cyclone walls, while heavier particles are centrifugally
separated.
- Straight-Through-Flow Cyclones: Consist of an
axial inlet, wherein gases enter at one end and come out at the other end,
separating particles in a straight-through flow path.
- Gas Cyclone Separator: Designed for solid
particles separation from gas streams, gas cyclone separators are widely
used in various industrial applications for dust collecting and air
cleaning.
- Multi-Cyclone Separators: Comprise numerous
small-diameter cyclones in parallel, improving dust-removal efficiency by
increasing residence time and centrifugal force.
- Hydro Cyclone Separation: Applies when the material
being separated is a liquid stream containing solids of heavier density
than the liquid.
Technical Specifications Cyclone Separator:
We
are a premier supplier of Cyclone Separator
in Surat, specializing in custom-built solutions tailored to specific
industrial needs.
| Specifications |
Details |
| Material |
Mild
Steel (MS), Stainless Steel (SS304, SS316), FRP |
| Separation
Efficiency |
Up
to 99% (for particles above 10 microns) |
| Inlet
Air Velocity |
10
– 30 m/s |
| Pressure
Drop |
50
– 200 mm WC |
| Flow
Rate |
500
– 200,000 m³/hr |
| Temperature
Range |
Up
to 600°C (varies based on material selection) |
| Particle
Size Removal |
5
– 100 microns |
| Outlet
Emission Levels |
As
per CPCB & industrial regulatory norms |
| Construction
Type |
Single,
Multi-Cyclone, Reverse Flow, Wet Cyclone |
| Installation |
Horizontal
/ Vertical |
| Application
Areas |
Cement,
Steel, Power Plants, Food Processing, Pharma |
Benefits of Using Our Cyclone Separator in Surat:
As
renowned Cyclone Separator Manufacturers in Surat, we design high-efficiency
filtration systems that ensure superior dust control and regulatory compliance.
- Effective Air Pollution Control: Organization
and effectiveness for air pollution are possible. The separators of
cyclone dust are quite efficient in removing the dust, ash, and
particulates that are entrained in the exhaust of industrial establishments,
hence developing the air quality and complying with the pollution control
law. In certain industries, cyclone separators are combined with a bag filter to improve the
filtration of smaller particles.
- Cost-Effective and Requires Less Maintenance: Simple in
design without moving areas; requires so less maintenance and thus has a
low cost of maintenance and high operational efficiency.
- Sturdiness and Heat Resistance: They can spare
those cyclone separators against these extreme temperatures and unsuitable
industrial conditions that would give them long-lasting service.
- Energy-Efficient Operation: These engines use
centrifugal force for separation, less high power consumption and hence
energy savings economic and sustainable industries.
- Wide Applicability in Industry: Cyclonic
separators are very useful in various applications, from cement through
steel in pharmaceuticals and food. They provide good dust control in addition
to high effectiveness in different processes.
Innovative Features Provided by Cyclone Separator Manufacturers in Surat:
- Filter-Free Separation:
This
system separates particles from air, gas, or liquid streams using vortex
separation, and doesn't require any filters.
- Strong Design:
They
are designed to handle rough situations. These cyclone separators are also
designed to withstand extended use.
- High Operational Skills:
A
variety of applications are employed to achieve optimum precision while consuming
the least amount of energy.
- Compact Design:
It
occupies less floor space and is therefore ideal to use in small spaces.
- Simplified Maintenance Access:
This
is intended to provide a time-saving option of allowing for easy maintenance
and cleaning.
- User-Friendly Operation:
Simple
to operate, particularly for those with less experience, with smooth operation.
Applications of Cyclone Separator:
As
a premier Cyclone Separator Suppliers in Surat, we deliver high-performance
dust separation solutions engineered for various industrial applications. The
following are applications of Cyclone Separator in Surat.
- Food Processing Sector: The removal of food dust, husk,
and fine particles from food production sites is a key aspect of hygiene and
safety regulation.
- Oil & Gas Sector: The removal of sand, dust, and
other particulates from gas and crude oil refining processes helps to minimize
wear and tear on machinery and pipelines.
- Mining & Mineral Processing: Sifts away mass amounts of
dust, dirt, and fine particulate matter from raw mined materials to ensure
clean air and minimize uncouth environmental impact.
- Agriculture & Grain Processing: Grain mills and
seed-processing plants use these products to remove husks, chaff, and dust to
deliver a better-quality and safer end product.
- Automotive & Paint Industry: These media remove paint
overspray, metal dust, and fumes generated during the coating and finishing
processes, thus preventing pollution and also enhancing workplace safety.
Being one of the best Cyclone Separator
Manufacturers in Surat, Wintech Supply offers high-efficiency dust separation
solutions for various industries. With the cyclone separators, the removal of
particles can be confirmed up to ninety nine per cent, thus, having advantages
such as lower cost, less maintenance, energy-efficient performance from the air
pollution control aspect. They also manufacture strong, heat-resistant products
compatible with the CPCB norms. Wintech provides a solution for the cement,
steel, food processing, oil and gas, and mining industries. Contact us now!
