WinTech Supply is a leading Coal Crusher Manufacturers in Kolhapur. The coal crusher is the machine that minimizes coal size into smaller pieces which are easier to handle for various industrial applications, such as power generation, cement production, and metal manufacturing.
Trusted Coal Crusher Manufacturers in Kolhapur - Quality and Efficiency:
Coal Crusher facilitates efficient combustion by providing a uniform coal particle size. A well-designed coal crusher improves output, minimizes loss, and maximizes operational efficiency. Such a modern coal crusher combines features for dust suppression, automation, and wear resistance for life preservation and environmental compliance. These machines work using application of force by compressive, impact or shear mechanism.
Types of Coal Crusher:
As Coal Crusher Suppliers in Kolhapur, we design innovative,
eco-friendly solutions. The following are the types some of its types.
- Roll Crusher: Crushes coal
between two self-rotating rollers. Good for producing uniformly sized coal for
industrial furnaces. Has low dust emission, contributing to environmental
friendliness. Used for crushing medium-hard to soft coals.
- Jaw Crushing: Uses
compressive force to crush big pieces of coal into small pieces. Appropriate
for primary crushing in mining and power plants. Requires low maintenance and
provides uniform output. Durable and efficient for high-capacity operations.
- Hammer Mill Crusher: Pulverizes
coal with high-speed rotating hammers into fine particles. Used for secondary
or tertiary crushing in cement and power plants. Offers efficient operation for
soft to medium-hard coal with adjustable output size, but has wearing parts.
- Impact Crusher: Crushes by
impacting coal against breaker plates. Best for achieving uniform coal sizes in
bulk processing industries. Processes both hard and soft coals. Reduces fines
generation, thus improving product quality.
Technical Specifications Coal Crusher:
As Coal Crusher
Manufacturers in Kolhapur, we develop
customized solutions that go beyond conventional designs. Our crushers are
engineered for precision, best seamless performance in diverse industrial
application. Refer to the following chart for more details.
| Specifications |
Details |
| Crushing Capacity |
5 TPH – 500 TPH (varies by model & application) |
| Feed Size |
Up to 1500 mm |
| Output Size |
3 mm – 100 mm (adjustable) |
| Material Handling |
Suitable for soft, medium, and hard coal |
| Drive Mechanism |
Direct drive / Belt drive / Gearbox-based |
| Rotor Speed |
500 – 3000 RPM (varies by crusher type) |
| Power Requirement |
5 HP – 500 HP |
| Construction Material |
High-grade steel with wear-resistant liners |
| Efficiency |
85% – 95% (depending on coal type & feed) |
| Dust Control System |
Integrated cyclone separator & bag filters |
| Safety Features |
Overload protection, automatic lubrication, vibration monitoring |
Benefits of Using Coal Crusher in Kolhapur:
As a trusted Supplier of Coal Crusher in Kolhapur, We designed for
heavy-duty industrial environments; our advanced crushers ensure maximum dust
capture, ultra-low emissions, and energy-efficient performance.
- Effective Pollution Control: Dust
suppression with simultaneous SO₂ reduction leads to lower emissions, which
ensures that the pollution sources are compliant with the regulations.
- Improved Work Efficiency and Productivity: The coal
crushers crush big blocks of coal into different sizes for superior fuel
economy and industrial processes.
- Improved Burning Efficiency and Power Savings: The burning
of crushed coal becomes more efficient and saves energy wastage due to improved
combustion, thus optimizing the power generation of different thermal plant
stations. Integrating an air preheater improves
thermal efficiency by using waste heat from flue gasses.
- Less Maintenance with Less Downtime: Smart design
employs wear-resistant materials which help in reducing operating costs,
enhancing equipment life, and encouraging worthwhile maintenance.
- Improved Material Handling and Storage: Smaller-sized
coals provide better ease of transport and storage, reducing blockage, and
enhancing logistics efficiency.
Applications of Coal Crusher:
As Coal Crusher Manufacturers in Kolhapur, we offer state-of-the-art
dust separation solutions tailored for diverse industrial needs. Our
high-efficiency coal crushers effectively trap airborne particulates, ensuring
superior dust control and regulatory compliance.
- Carbon Black Production: Coal Crushers
are used to crush raw coal into such sizes as are required for carbon black
production, widely used in the rubber, ink, and tire industry.
- Coal Gasification Plants: Gasification
consists of pulverizing coal into an optimum size during feed preparation for
syngas generation and hydrogen formation in synthetic-gas generation, attended
by coal crushers.
- Waste-to-Energy Plants: Crushed coal
enhances the combustion performance and energy capacity of waste-to-energy
plants while curbing potential environmental damage.
- Railway & Marine Fuel Processing: Crushed coal
is further processed into uniform size chunks for steam locomotives and marine
vessels dependent on coal for propulsion.
- Oil Refineries: Some
refineries are utilizing coal for liquefaction as a coal feed for synthetic
fuels. The process of liquefaction becomes much more effective when coal is
appropriately crushed.
Being Coal Crusher
Manufacturers in Kolhapur, Wintech Supply provides coal crushers that are high
in efficiency, strong performance and more or less eco-friendly to suite
numerous industrial applications. The power of advanced coal crushers lies in
ensuring the maximum of size reduction so that it can optimize the combustion
efficiency, reduce the cost of material handling, ease pollution control and
maintenance costs. Its customized designs enhance superior dust filtration and
compliance with government regulations. Contact us now!
